Influence of surface treatment on roughness, fracture force, flexural strength, and dynamic loading of a 3D-printed crown and bridge material

Schmidt, Michael Benno and Hahnel, Sebastian and Rauch, Angelika and Rosentritt, Martin (2025) Influence of surface treatment on roughness, fracture force, flexural strength, and dynamic loading of a 3D-printed crown and bridge material. CLINICAL ORAL INVESTIGATIONS, 29 (9): 426. ISSN 1432-6981, 1436-3771

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Abstract

Objectives: To investigate how surface treatment affects fracture force, flexural strength, and dynamic loading cycles until failure of 3D-printed restorations. Materials and methods: Specimens (7 groups; n = 8 per group) were 3D-printed from an acrylate-based crown and bridge material. After cleaning and post-polymerization, specimens were treated with either silicon carbide paper (1000 grit; 1000/4000 grit) or blasting (Al2O3; 1 bar/125 mu m; 2 bar/125 mu m; 1 bar/250 mu m) to simulate laboratory treatment. Surface roughness (Arithmetic mean Sa/maximum roughness height Sz; ISO 25178-2); fracture force (FF) and biaxial flexural strength (BFS; ISO 6872) were determined. The number of dynamic load cycles (LC) to failure was determined under cyclic loading in a BFS staircase approach. Statistics: ANOVA, Bonferroni-test, Kaplan-Meier survival, Pearson correlation; alpha = 0.05. Results: BFS ranged between 94.4 MPa and 199.9 MPa, FF between 260.6 N and 428.6 N and Sa/Sz between 0.0/1.0 mu m and 1.8/18.4 mu m. BFS, FF and Sa/Sz showed significant differences between the treatments (p < 0.001) and individual groups (p <= 0.013). Mean LC ranged between 204,364 and 267,637 cycles. ANOVA comparisons (p = 0.706) and Log Rank test (Chi(2): 10,835; p = 0.094; Fig. 2) revealed no significant differences between the loading cycles. Surface treatment with either silicon carbide papers or blasting protocols had a significant influence on FF, BFS, Sa, and Sz, but not on LC. Conclusions: Surface treatment affected the fracture force and biaxial fracture strength of a 3D-printed crown. It showed no influence on the long-term dynamic behavior.

Item Type: Article
Uncontrolled Keywords: RESIN; FATIGUE; CONVERSION; BEHAVIOR; SPLINT; Surface treatment; Roughness; Fracture force; Flexural strength; Dynamic loading; 3D-printing; Additive manufacturing
Subjects: 600 Technology > 610 Medical sciences Medicine
Divisions: Medicine > Lehrstuhl für Zahnärztliche Prothetik
Depositing User: Dr. Gernot Deinzer
Date Deposited: 16 Jun 2026 08:49
Last Modified: 16 Jun 2026 08:49
URI: https://pred.uni-regensburg.de/id/eprint/66093

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