Putra, Niko E. and Youf, Raphaelle and Moosabeiki, Vahid and Leeflang, Marius A. and Klimopoulou, Maria and Mirzaali, Mohammad J. and Mol, Arjan and Riool, Martijn and Fratila-Apachitei, Lidy E. and Zhou, Jie and Apachitei, Iulian and Zadpoor, Amir A. (2025) Direct ink writing of sustainable multifunctional biodegradable porous Fe-eggshell scaffolds. ACTA BIOMATERIALIA, 202. pp. 622-640. ISSN 1742-7061, 1878-7568
Full text not available from this repository. (Request a copy)Abstract
Medical devices contribute to the carbon footprint generated by the healthcare sector. The development of implants and biomaterials using recycled waste materials promotes sustainable advances in tissue engineering. Additively manufactured (AM) bone-substituting biomaterials with multifunctional properties, e.g., biodegradability, antibacterial and osteogenic potential, can contribute to sustainable healthcare. Biodegradable biomaterials eliminate secondary surgeries to remove implants, reduce post-surgical complications, and enhance patient recovery, thus decreasing the energy usage and waste associated with medical treatments. Herein, we present porous iron (Fe) scaffolds incorporating 20 vol% waste-derived eggshell particles for bone substitution. The Fe-eggshell scaffolds were fabricated using direct ink writing (DIW) technique and underwent post-AM heat treatment. During sintering, the eggshell's main component - CaCO3, transformed into CaO. Atomic diffusion between alpha-Fe and CaO phases resulted in the formation of Ca2Fe2O5 phase at the interface. The scaffolds were 70 % porous and displayed a biodegradation rate of 0.11 mm/year. The mechanical properties were comparable to trabecular bone and the scaffolds endured 3 million loading cycles at 0.7 sigma(y) in r-SBF. The scaffolds showed apatite-forming ability, evidenced by the formation of (carbonaceous) hydroxyapatite, which are conducive to preosteoblast adhesion, proliferation, and differentiation. RT-qPCR analysis confirmed the osteogenic potential of the specimens as evidenced by the upregulated expression of osteopontin and osteocalcin as compared to Ti6Al4V controls. Furthermore, the scaffolds exhibited bactericidal activity (>3.9-log CFU reduction) against methicillin-sensitive and multidrug-resistant strains of Staphylococcus aureus and delayed their biofilm formation. Our research showcases the exceptional multifunctionality of DIW Fe-eggshell composite scaffolds for the sustainable development of orthopedic biomaterials. Statement of significance We aim to improve the biofunctionalities and sustainability of biodegradable bone substitutes, by developing the extrusion-based 3D printed porous Fe composite scaffolds containing eggshell-derived CaO bioceramics. Our results demonstrated that Fe-eggshell scaffolds exhibited hydroxyapatite-forming ability in simulated body fluid, having mechanical properties in the range of trabecular bone even after 4 weeks biodegradation, supported the proliferation of preosteoblasts and upregulated the expression of osteogenic genes. Moreover, the scaffolds were bactericidal against methicillin-sensitive and multi-drug resistant strains Staphylococcus aureus and delayed their biofilm formation.
| Item Type: | Article |
|---|---|
| Uncontrolled Keywords: | AMORPHOUS CALCIUM-CARBONATE; AFFECTED FATIGUE BEHAVIOR; REGULATORY CONSIDERATIONS; DEGRADATION BEHAVIOR; PURE IRON; VITRO; BIOMINERALIZATION; OPTIMIZATION; BIOACTIVITY; FABRICATION; Additive manufacturing; Direct ink writing; Sustainable biomaterials; Iron-eggshell composite; Biodegradable implant; Bone substitution |
| Subjects: | 600 Technology > 610 Medical sciences Medicine |
| Divisions: | Medicine > Lehrstuhl für Unfallchirurgie |
| Depositing User: | Dr. Gernot Deinzer |
| Date Deposited: | 28 Jul 2026 10:08 |
| Last Modified: | 28 Jul 2026 10:08 |
| URI: | https://pred.uni-regensburg.de/id/eprint/67260 |
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